I-screw Linear Modules

Say Screw Linear Module et sakey a mekanikal ya kagawaan ya ginawa pian mangiter na eksakton linear ya galaw ed automation tan industrial systems. Manguusar iya na mekanismo na tornilyo-kaslakan et ball screw odino lead screw-pian nauman so rotational motion ya magmaliw ya straight-line movement. Sarayan modules et malaknab ya uusaren no kaukolan so inkasusto, inkaulit, tan kontroladon galaw.

Saray Screw Linear Modules et importantin mekanikal ya kagawaan ya uusaren pian nakontrol so linear ya galaw ed susto tan epektibon paraan. Tugyopen iratan na lead screw, motor, guide rail, tan housing unit. Say manunan desinyo ra et say lead screw, ya manguuman ed rotational motion manlapud motor ya magmaliw ya eksakton linear ya galaw. Say guide rail et mankikimey pian naseguro ya saray onkukurang a kabiangan et ondadalan a maabig tan anggapoy ag nakaukolan ya iyaamot. Say abung et mangiiter na suporta tan proteksion, kanian say module et matibay tan napanmatalkan parad andukey a panaon.

Say manunan istruktura na Screw Linear Module et kaiba so screw shaft (ball screw o lead screw), motor (servo, stepper, o AC/DC), nut assembly, tan linear guide system. Ipapawil na motor so tornilyo, kanian say nut et onkukurang ed karukey to, ya itulak o guyoren toy akapeket a karga. Dakel met ya module so walaan na saray sensor tan controller pian napaaligwas so inkasusto na panagposisyon. Say kompakto tan malet ya desinyo ra et manggagawa ed sikara ya matukoy parad saray aplikasyon ya atagey so karga to legan ya mansiansian maabig so operasyon da.

Prinsipyo na pantratrabaho na Screw Linear Module: Prinsipyo na spiral transmission ya base ed screw nut - No say motor so mamaandar ed tornilyo pian man-rotate, say nut et ag maka-rotate ya synchronous ed screw lapud saray limitasyon na thread tan makagalaw labat ed diretso a linya ed axis na screw; Say giya ya sistema et mansebel ed radial ya galaw tan panag-ikot na nut, pian naseguro ya onkukurang itan ed sakey a linear a trajectory. Saray ball screw et mamapaabeba na friction ed saray ball bearings, ya makadampot na transmission efficiency ya 85% -95%; Say trapezoidal screw et sakey a sliding friction ya abeba so efficiency to (20% -40%), balet ta abeba so gastos to tan self-locking properties to (say load et ag onkikiwas no onkapuy so kuryente).

Nayarin manbantay kayo na arum nin proyekto odino bisitaen so video gallery mi diad Youtube: https://www.youtube.com/@tallmanrobotics

Saray Ball Screw Linear Modules parad General Environment manlapud Tallman Robot et walaan na onggendan iran serye TMS-CM:

Say Ball Screw Linear Module parad Dust-proof Environment manlapud Tallman Robot et walaan na onggendan iran serye na TMS-CR

Long Stroke Screw Linear Module parad Kaslakan ya Kaliberliber TM-SL-CM

Organ Cover Saray Lead Screw Linear Modules ya ag-onlooban na danum TM-SF

I-screw Linear Moduleset importante ed nanduruman industriya. Diad panaggawa na automation, iposisyon da ray kagawaan, i-assemble da ray parte, tan eksakto so pangasikaso da ed saray materyales. Say industriya na semiconductor et manmamatalek ed sikara parad saray delikado ya sistema na panagproseso tan panag-inspeksion na wafer. Saray kagawaan ed medisina, a singa saray imaging device tan robotic surgery tools, et manguusar met ed sarayan module parad kontroladon galaw. Niarum ni, naromog iratan ed saray makinan panagbalot, makinan CNC, tan 3D printer, a ditan et importante so paulit-ulit a galaw.

Anto ray nepeg ya gawaen ed pangi-install tan pangi-debug na ball screw linear modules?

Say pangipuesto tan pangi-debug na ball screw linear module et direktan mangaapekta ed inkasusto, bilay na serbisyo, tan inkapekder na operasyon da. Kaukolan so pangiter na nikaduman imano ed mekanikal a posisyon, panagbalanse na puersa, tan panag-calibrate na parameter. Saray espisipikon panag-alwar et onggendan:

1. Panparaan antis ya i-install so Screw Linear Module

1). Inspeksion na saray kabiangan

Nengnengen no say tornilyo et onkukurang a maong (ya anggapoy jamming odino abnormal ya ungol), no say guide rail slider et maong so igalaw to, tan no wala ray antokaman ya aliwan bengatla ed sistema na sirkulasyon na bola; Kumpirmaen ya say modelo na module et mipara ed sukat na pangipaalagey, tan nengnengen no kasin saray parametro a singa say screw lead tan rated load et makatunongan ed saray kakaukolanen ed desinyo.

2). Base treatment parad Screw Linear Module

Say tapew na installation base et nepeg ya patatdang (flatness error Less o mipara ed 0.1mm/m), malinis, tan no nakaukolan, mangusar na sandpaper pian naekal iray burrs; No say base et sakey a welded component, kaukolan ya ondalan ed aging treatment pian naekal so internal stress tan napaliisan so deformation ya mangapekta ed inkasusto na module diad saginonor.

2. Saray manunan punto na mekanikal ya pangipaalagey na Screw Linear Module

1). Module fixation

Usaren so "diagonal step-by-step tightening" ya paraan pian naayos so module (singa say kalkalnan pangipit na M6 bolts ya walay 20% -50% -100% torque, nirekomenda ya torque 8-10N · m), pian ag-onloor so lokal ya stress ya pansengegan na deformation na base; Say tapew na pangipuesto et nepeg ya malet ya akapeket ed leksab na module, tan say gap et nayarin nanengneng panamegley na feeler gauge (nepeg ya kulang ed 0.02mm), ta no andi et kaukolan ya idagdag so shims parad pangi-adjust.

2). Parallelism calibration

Use a dial gauge to calibrate the parallelism between the module and the motion reference (error ≤ 0.05mm/m), ensuring that the screw axis is parallel to the guide rail and reducing additional torque; Long stroke modules (>1m) et kaukolan ya sukaten ed duaran sampot tan taloran punto ed pegley pian napaliisan so base deflection ya mangapekta ed inkalapagan ya inkasusto.

3). Koneksyon na panagmaneho

No say motor tan tornilyo et akakonekta panamegley na sakey a coupling, say coaxiality error et nepeg ya kulang o mipara ed 0.1mm, tan say angle deviation et nepeg ya kulang o mipara ed 0.5 degree, ya nayarin i-calibrate ya uusaren so laser alignment instrument; Say pampili na coupling et nepeg ya mipara ed torque na motor (kaslakan et 1.5 beses ed rated torque) pian napaliisan so overload tan breakage.

4). Ikarga so pangipaalagey

Say sentro na grabidad na karga et nepeg ya mipara ed axis na galaw na module, tan say eccentricity et nepeg ya nakontrol ed loob na 5mm, ta no andi et ondarakel so radial load ed guide rail tan onloor so pakasulong to; No man-install ya patayo, kaukolan ya mangi-install na anti fall devices (singa say electromagnetic brakes, mechanical locks) tan suboken no kasin malet so karga no naandi so kuryente.

3.Electrical commissioning specifications of Screw Linear Module

1). Inspeksion na kable

Say wiring na saray motor, encoder, tan limit switch et nepeg ya mipara ed saray drowing, ya say grounding resistance et kulang ed 4 Ω pian napaliisan so electromagnetic interference; Ibiig so wiring na saray linya na kuryente tan saray linya na signal (ya say kaarawi da et mas baleg odino mipara ed 30cm) pian ag-onkupas so posisyon lapud ag-inkayadyari na signal.

2). Parameter settings

Antis ya unonan i-on, kumpirmaen ya saray parametro na motor driver (singa say current, subdivision, acceleration time) et mipara ed motor pian napaliisan so overcurrent burnout; Legan na trial operation, i-set mo nin unona so abeban kapeles (Abeba o mipara ed 50mm/s) tan melag ya kapeles (Abeba o mipara ed 1m/s 2), insan obserbaan no kasin maabig so galaw.

3). Limitaan so kalibrasyon

I-adjust so mechanical limit odino say posisyon na photoelectric switch pian naseguro ya walay 5-10mm ya margin ed duaran sampot na stroke pian ag-ira manbabangga; Diad pangiletneg na soft limit parameters panamegley na controller, manserbi itan ya duaran proteksion parad mechanical limit.

4. Say inkasusto na kalibrasyon tan panagsukimat parad Screw Linear Module

1). Gap compensation

Mangusar na laser interferometer pian nanengneng so reverse clearance (kaslakan et kulang odino mipara ed 0.01mm), tan no onlampas ed tolerance, nayarin bayaran itan diad pangi-pretight ed nut (double nut structure) odino controller parameters; Suboken so inkasusto na posisyon ed nanduruman kapeles (singa say 200mm/s, 500mm/s) pian naseguro ya say error ed interon kapeles et walad loob na naabuloyan ya kapeles.

2). Gawaen iray test

Manpaandar ya tuloytuloy ed loob na 30 minutos, bantayan so temperatura na motor tan tornilyo (nepeg ya kulang o mipara ed 60 degree), tan no sobray petang to, nengnengen no kasin say karga et onlampas ed limitasyon odino no kasin magenap so lubrication; Imanoen so ungol na operasyon (nepeg ya kulang ed 65dB), say abnormal ya ungol et nayarin lapud coupling deviation odino ball wear, tan kaukolan ya itunda so makina pian naresolbe so problema.

Saray tip ed panmintina kayari na pangi-install na Screw Linear Module

Antis na unonan operasyon, mangiyan na espisyal ya lubricating grease (lithium based grease NLGI grade 2) ed lead screw, tan i-inject so lubricating oil (ISO VG32) ed guide rail slider; Irekord so datos na installation tan debugging (singa say parallelism tan positioning accuracy) bilang benchmark reference parad ontumbok ya maintenance.

Diad istrikton panangontrol ed inkasusto na pangi-install (lalo la ed parallelism tan coaxiality) tan step-by-step debugging, say positioning error na Screw Linear Module et nakontrol ed loob na 80% na balor na desinyo, tan say bilay to et nayarin naparukey na masulok ya 1.5 beses.