Say Rack and Pinion Linear Module et sakey a mekanikal ya kagawaan ya nibase ed prinsipyo na gear tan rack transmission pian nawalaan na linear ya galaw. Diad panamegley na meshing transmission na saray gears tan racks, say rotational motion na motor et epektibon nauman ed linear motion
Say Rack tan Pinion Linear Module et sakey a sistema na linear ya galaw ya manguusar na saray gears (Pinion) pian man-mesh ed saray rack (Rack) parad transmisyon. Diad pangimaneho ed saray gears ya walay manpapawil-pawil ya motor, say karga et onkukurang ya linear ed direksion na rack. Walay katangian to ya baleg so stroke, maples, tan atagey ya karga, tan malaknab ya uusaren ed saray lawak a singa say CNC machine tools, automated production lines, logistics sorting, angkakabaleg-scale 3D printing, tan stage machinery.
Saray manunan kabiangan na Rack tan Pinion Linear Module
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Rack |
Kaslakan et andukey tan diretso so ngipen to, ya akapeket ed base odino guide rail, ya manserbin "track" parad linear ya galaw. Say materyal et maslak ya atagey-mabiskeg ya asero (singa say 45 steel, alloy steel), tan say tapew to et naerep pian napaaligwas so inka-wear resistance. |
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Pinion |
Sakey a melag a kagawaan ya akapeket ed sakey a rack tan ipapaandar na sakey a motor (singa say servo motor odino stepper motor). Saray ngipen na gear et kaukolan ya mipara ed rack (maslak et diretso odino helical, tan saray ngipen ya helical et mamawas ed impact tan ungol). |
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Mekanismo na mangigiya |
Diad pankakasakey na galaw na gear rack, naseguro to so inka-smooth na linear motion, kaslakan et manguusar na linear guide rails (singa say ball guides, slider combinations) pian napaliisan so motion deviation. |
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Drive unit |
Kaiba so motor tan reducer (opsyonal parad pangi-adjust na torque tan kapeles), wala ray modules ya walaan na encoder pian naala so position feedback, ya manporma na closed-loop control. |
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Laman na module |
Sakey a frame ya mangikokonekta ed nanduruman kabiangan, ya maslak et gawad aluminum alloy o steel, ya manbabalanse so magaan tan inkapekder na istruktura. |
Saray katangian na transmisyon na Rack tan Pinion Linear Module
No man-rotate so gear, sikatoy mamaandar ed rack (odino say gear et onkukurang ed sakey a fixed rack) diad panamegley na tooth surface meshing, ya direktan mangiiter na linear motion, ya atagey so transmission efficiency (kaslakan et 85% -95%), tan mainomay ton nadampot so ultra andukey a stroke (pigaran metro anggad samploran metro, ya onlampas ed limitadon stroke na screwball) diad panamegley na cresing length na crea rack.
Say kapeles na galaw et medyo maples (kaslakan et anggad 1-5m/s), balet say inkasusto na posisyon et apektado na kaarawi na gears tan racks, tan mas abeba nen say ball screw modules (say inkasusto na posisyon et maslak et ± 0.1mm anggad ± 0.5mm, say inkasusto na posisyon ya paulit-ulit et 0.1mm anggad ± 0.5mm), parad saray senaryo. tekep na kalmadon kakaukolanen ed inkasusto.
Ikompara ed arum ya linear modules
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Pankompara ed sukat |
Rack&Pinion |
Tornilyo na Bola |
Timing Belt |
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Biahe |
Masyadon andukey (makayarin man-splice na agnaparaan iran rack) |
Limitado (limitado ed karukey na tornilyo) |
Andukey (limitado so karukey na sinturon tan kaukolan ya i-tension) |
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Peles |
Atagey (1-5 m/s) |
Medium (0.5-2 m/s) |
Atagey (2-10 m/s) |
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Say inkasusto na pangiposisyon |
Medium (± 0.1- ± 0.5mm) |
Atagey (± 0.001- ± 0.05mm) |
Abeba (± 0.1- ± 1mm) |
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Kapasidad na karga |
Medium ya atagey (matukoy ed radial loads) |
Atagey (matukoy parad axial loads) |
Abeba (parad anlemew iran karga) |
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Gastos ed panmintina |
Medium (kaukolan so regular a panag-lubricate ed saray gears tan racks) |
Atagey (kaukolan ya anti kontaminasyon na lead screws) |
Abeba (saray sinturon et mainomay ya naderal tan mainomay ya salatan) |
Dia, diad sayan pahina, ipaparungtal mi so modeloswalay teknikal ya parameter ya singa onggendan:
Nayarin manbantay kayo na arum nin proyekto odino bisitaen so video gallery mi diad Youtube: https://www.youtube.com/@tallmanrobotics
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Model No |
TMG135CM |
tMG135CR |
TMG170CM |
TMG170CR |
TMG220CM |
TMG220CR |
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Motor Power (W) |
400 |
750 |
750 |
1500 |
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Naulit (mm) |
±0.01/±0.02 |
±0.01/±0.02 |
±0.01/±0.02 |
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Ngipen na Gear |
22 |
32 |
30 |
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Gear Pitch |
5 |
5 |
6.666 |
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Ratio na Pambawas |
1:5 |
1:5 |
1:10 |
1:5 |
1:10 |
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Tingga (mm) |
22 |
32 |
16 |
40/20 |
40/20 |
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Sankapelesan (mm/s) |
1100 |
1600 |
800 |
2000/1000 |
2000/1000 |
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Kapeles na Motor 3000(rpm/min) |
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Max Karga |
Papeles Pampaatras |
Pandukey |
0.3G |
25 |
30 |
90 |
25/60 |
60/120 |
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Paalagey |
0.3G |
5 |
5 |
15 |
5/10 |
10/22 |
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Rated Thrust |
56 |
98 |
490 |
60/120 |
120/240 |
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Linear guide (mm) |
15*12.5-2 |
15*12.5-2 |
23*18-2 |
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Origin Sensor |
Out plug |
EE-SX672(NPN-SX672P(PNP) |
EE-SX672(NPN-SX672P(PNP) |
EE-SX672(NPN-SX672P(PNP) |
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Walad loob |
E2S-W13 |
EE-SX674(NPN-SX674P(PNP) |
EE-SX674(NPN-SX674P(PNP) |
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Sarado ya klase |
Lukas |
Sigpot a sarado |
Lukas |
Sigpot a sarado |
Lukas |
Sigpot a sarado |
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Say gear rack linear module et malaknab ya uusaren ed nanduruman industrial tan aliwan industrial a lawak lapud andukey ya stroke, maples, moderate ya load capacity, simplin istruktura, tan moderate ya gastos. Saray onggendan so manunan aplikasyon to tan saray espisipikon senaryo:
1. Automated production line tan material handling
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Panaggawa na luluganan |
Bilang sakey a mobile track parad saray robot ya man-welding tan man-glue coating, makagawa na andukey a distansya na panag-translate na saray robot ed duaran dapag na laman na luluganan odino diad baetan na saray linya na produksyon, ya nasumpal so automated welding, assembly tan arum niran proseso; Diad linya na component conveyor, i-drive so mekanismo na panag-transplant pian na-adjust so posisyon na materyal tan na-match so rhythm na nanduruman workstation. |
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Lohistics tan bodega |
Diad sakey ya automated three-dimensional warehouse, say horizontal walking mechanism na stacker crane et mandedependi ed gear rack modules pian makagamor na atagey-peles tan andukey-distansyan galaw, ya mamaaligwas ed inkaepektibo na panag-imbantak tan panag-ala na saray produkto; Say sistema na panagmaneho na AGV (Automated Guided Vehicle) et makadampot na eksakton posisyon tan maples ya transportasyon panamegley na gear rack transmission. |
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Electronic Manufacturing |
Diad linya na transportasyon na angkakabaleg iran workpieces a singa say PCB boards tan display screens, say carrier et ipapaarap pian nasumpal so horizontal transfer, tan say automated production et nadampot diad tulong na panagkarga tan panagdiskarga na saray robotic arms. |
2. Baleg a panagmakina tan kagawaan ed makina
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Panagproseso na Metal |
Say worktable feed system na gantry milling machines, angkakabaleg iran boring machines tan arum niran kagawaan et manguusar na ultra long stroke characteristics na gear tan rack modules pian nasumpal so pankaukolan na angkakabaleg iran workpieces; Diad laser cutting/welding equipment, say laser head et ipapaarap ed baleg ya format na worktable pian nadampot so atagey a -precision cutting path control. |
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Panagproseso na Bato tan Kiew |
Say crossbeam moving mechanism na saray marble cutting machines tan woodworking carving machines et makagamor na atagey-peles tan malet ya linear ya galaw panamegley na gear tan rack transmission, ya mamaseguro na pantultuloy na panagputot o panag-ukit. |
3. Saray intelihentin kagawaan tan espisyal iran makinarya
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Saray kagawaan ed entablado tan panagligliwaan |
Say lighting frame tan set translation system na baleg ya entablado et manguusar na gear rack modules pian nawalaan na mareen tan maabig ya andukey a distansyan galaw, ya mikonektaan ed pangiyalis na saray eksena na palabas; Say track drive ya parte na roller coaster tan angkakabaleg iran pasilidad na panagligliwaan et manguusar na atagey a kapasidad na karga pian naseguro so ligtas ya operasyon. |
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Kagawaan ed medisina |
Say mekanismo na pangipatalos ed dukolan na pasyente na angkakabaleg iran kagawaan ed CT tan MRI et makadampot na eksakton posisyon panamegley na gear tan rack transmission, ya mamaseguro ed inkapekder na proseso na eksaminasyon; Say walking assistance track na rehabilitation robot et ontutulong ed saray pasyente pian nasumpal so linear rehabilitation training. |
4. Balon Enerhiya tan Ambelat ya Industriya
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Photovoltaic tan Wind Power |
Diad linya na produksyon na photovoltaic panel, say onkukurang a dalan na silicon wafer handling robotic arm et mankaukolan na andukey a stroke tan atagey a kapeles pian mipara ed peles na assembly line; Say kagawaan ed panag-detect na blade na wind farm et ipapaandar na gear rack module pian onalis ed direksion na karukey na saray blade, ya mansumpal ed non-destructive testing. |
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Metalurhiya tan Ambelat iran Makina |
Say steel tank handling track ed steelmaking workshop tan say feeding mechanism na rolling mill et manguusar na atagey a karga na saray gears tan racks pian makaadapta ed mairap iran kondisyon na pantratrabaho a singa say atagey a temperatura tan ambelat a karga. |
5. Arkitektura tan Imprastraktura
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Automated parking garage |
Say vehicle carrying plate translation system na three-dimensional parking garage et makagawa na maples ya pangiyalis na luluganan ed baetan na nanduruman grado odino paradaan panamegley na gear tan rack transmission, ya mamaaligwas ed pangusar na espasyo. |
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Gate tan hoist |
Say mekanismo na pangilukas tan pangisara na gate ed hydraulic engineering et manguusar na atagey ya torque output na saray gears tan racks pian naabot so maabig ya pangitagey o pangipatalos ed gate tan nakontrol so iyaagus na danum. |
Say manunan aplikasyon na gear rack linear module et akasentro ed senaryo na "long stroke+medium precision+high speed/high load", lalo la ed saray lawak ya mankaukolan na angkakabaleg iran pasen a pantratrabahoan tan mankaukolan na gastos tan kombeniensya ed panmintina. Baleg so bentaha to, tan saya so epektibon solusyon parad pangikonekta na rotational power tan linear motion.
Say manunan bentaha na Rack tan Pinion Linear Module et say andukey ya stroke to, atagey so kapeles to, tan moderate so load capacity to. Anggaman say inkasusto to et aliwan singa karakel na ball screw modules, walaan itan na matalonggaring a gastos-epektibo ed saray senaryo ya mankaukolan na sakop na angkakabaleg iran pasen a pantratrabahoan. Saya so importantin pilien pian nadampot so angkakabaleg a linear motion ed industrial automation.
Say Rack tan Pinion Linear Module et sankaabigan ya pilien parad andukey a distansya na linear ya galaw na angkakabaleg iran kagawaan lapud baleg so stroke to, atagey so kapeles to, tan mabiskeg so load capacity to. Anggaman mas abeba so inkasusto to nen say ball screws, say inka-ekonomiya, inka-mapanmatalkan, tan inka-inomay na panmintina to so manggagawa ed satan ya agnasaliwan ed saray lawak a singa say ambelat ya industriya, logistics, tan stage machinery. Diad pangusar na clearance design tan closed-loop control, say inkasusto na posisyon to et lalon napaaligwas pian nasumpal so mas atagey iran kakaukolanen parad saray senaryo na aplikasyon.
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